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Engineers Mentioned the Actuator Arm

There's "a strange noise like a ticking" coming from inside the unit. Additionally, he "can not anymore open my files". Engineers he has previously talked to said the trouble "should due to the actuator arm", so he wants another perspective before deciding if/what needs to be done. He clearly states the drive itself does not matter to him, only what's on it. The prior assessment still stands: the ticking is the actuator swinging the head assembly out across the platter as it tries to locate its reference point, then swinging back in to try again. Generally, the arm is not usually where the failure lies, but what it holds. This makes a difference only when determining which parts are being replaced.

External DriveClicking / Mechanical
// case at a glance
MediaThe hard drive makes a ticking or clicking noise while running and can no longer open the files stored on it. It had previously been suggested by other engineers that the problem with the drive would likely lie within the actuator arm.
Reported situationPortable hard drive · steady ticking noise · files can no longer be opened · other engineers suggested the actuator arm · owner wants a second view · the customer does want their files restored but doesn't need the drive anymore.
Fault classA head failure has occurred. When the heads cannot read and therefore have to try again, they produce the ticking. All data on the platters is at risk of being damaged as long as you continue to apply electrical power to the drive.
Equipment usedOnce we heard about the ticking we didn't even attempt to run it. We used a current-limited bench supply to measure the time between ticks and visually inspected the actuator arm and head stack. We then opened the unit on our head-swap bench and viewed it through a stereo microscope, installed a matching donor head assembly and aligned it properly. After this we copied the drive to an image using DeepSpar with a PC-3000 UDMA, then used R-Studio to verify the recovered files.
// the decode

The decode

The actuator is the pivoting arm that moves read heads across platters, driven by a voice coil at the far end. When a drive ticks in regular intervals what you're hearing is the actuator being driven out, the read heads failing to find the servo pattern and know where they are, and the actuator parking itself and starting the sequence over again. Regularity of failure is the clue: a motor fails with a grind or stall, but a head fault ticks like a metronome.

The previous view on this subject was correct in terms of content. However, the wording is somewhat vague. Rarely is it a mechanical failure of the arm (as a mechanical unit) but rather one or both of the read elements carried by the end of the arm. These components are usually replaced together with the arm, and no separation takes place outside of a manufacturer's plant. Calling it an actuator problem or a head problem leads to the same bench work, so there's no argument to have.

Since he does not care about the hard drive itself, the plan has been simplified. The drive will not be restored to operational condition, nor will it be used again. It is opened on the head-swap bench, and once the heads have been swapped for a matched donor head assembly (with proper alignment), the drive will be read once, very carefully. At that point the original drive can be scrapped. All work from this point forward will take place on the copy. That is why keeping the drive powered off before this is so important, as the ticking is not innocuous, and even when heads cannot read they still touch the surface where the files are written.

// on the bench

On the bench

The unit had not been run. An examination of the tick interval using a current-limited bench power source was conducted to characterise that time period along with an evaluation of the actuator and head stack assembly, both of which supported the previous opinion as opposed to discrediting it. It was subsequently opened on the head-swap bench and inspected under a stereo microscope, then assembled with a matching donor head assembly and aligned. Imaging was run on the DeepSpar, behind a PC-3000 UDMA, in controlled passes. The files were traced and confirmed within R-Studio prior to transferring them to new media.

// the outcome

The outcome

The head assembly was swapped for a matched donor one at the head-swap bench. We copied an image from the drive onto another device and then sent the files back to the customer on new media. The drive did not go back into use, which is what the owner wanted. The diagnostic cost nothing. The amount after that was a fixed, written price plus VAT. Because the drive had to be opened to extract the files, half of this was payable in advance for the donor assembly and the use of the head-swap bench. The remaining half would only be payable once we could confirm the files had been recovered successfully. The second opinion agreed with the first, so two independent opinions agree on the diagnosis.

A ticking drive, and the actuator diagnosis

The person who thinks the problem is with the actuator has probably identified the issue correctly from the ticking noise coming from the head assembly moving back and forth. This noise usually means that the heads can't find their bearings and are just going round again. In most cases when someone says something like "the arm was damaged", the parts that were damaged (read heads) are at the end of the arm. The entire assembly needs to be swapped out. Whether or not the term used is important is less so than what happens next. Don't turn it on to show people that it ticks; don't run it for any length of time to get quotes. Any drives that have heads that aren't working will be touching the platter which is where all of your files are stored. It makes sense to get another expert's opinion; it would also make sense to get that opinion off an unpowered drive.

Is there something like that just lying around on your desk? Each project starts in exactly the same slow manner: a complimentary diagnostics service conducted within two working days from when your package arrives in the workshop, and then one single written quotation, plus VAT, that will never vary. For projects that require logical recovery you only pay if we recover your data. If a drive needs to be physically opened, or if the printed circuit board requires rebuilding due to an impact, an electrical failure, water damage, fire etc., 50% of the quote price is paid upfront and the remaining amount is only paid if we recover your data. Projects involving ransomware, DVR/CCTV recorders, BitLocker volumes and forensic investigations are all paid upfront upon acceptance of the fixed quote. Please obtain a quote either over the phone or via our complimentary online diagnostics facility prior to posting anything. Where data resides within a laptop, desktop, Macintosh computer or server, please remove the hard disk or solid state drive (SSD) from the unit and send only the drive. We do not take complete computers and we also do not take storage soldered directly to a logic board (i.e. Apple Silicon Macs & several ultra-thin laptops), therefore if you're unsure which kind of device you have, contact us first. Hard drives from a RAID system should be removed from the machine, identified/labelled by their respective bays and sent to us. In cases of a network attached storage (NAS) device you may prefer to send the individual hard drives contained within it. However, if you cannot do this then simply send the NAS device itself. A single external drive should be sent as a complete unit along with its accompanying cable and power adapter. Please send it tracked and insured to Cambridge Data Recovery, Compass House, Vision Park, Chivers Way, Cambridge CB24 9AD, or use a courier you select and pay for yourself. Alternatively, you can drop off your items at our Cambridge reception, Monday to Friday, 9am to 5:30pm, without making an appointment. Packing advice and the shipping form live here.
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